From feasibility analysis, in collaboration with the client, to the creation of models and castings, up to management and final testing, we use the most advanced technologies.
To ensure compliance with specifications and deliveries within the expected timeframes.
Modeling department
After the design analysis, we move on to the construction phase at partners equipped with the most advanced technologies and in our model and core box department in: Polystyrene, Wood, Resin, Aluminum.
The equipment is catalogued and kept within our modelling department.
Sand - resin line
The sand-resin molding line for the production of medium and large-sized molds in single and medium runs is completed by a plate tipper that guarantees the precision of the mold produced without damaging the models themselves.
The painted and assembled brackets are placed in the oven, before casting, to eliminate any moisture and defects in the sand-resin, ensuring higher quality castings.
The plate unmoulding tipper is very precise!
Green line
The automatic “GREEN” molding line with 1000 x 1000 mm bracket and related inserts, in addition to flexibility, allows for precise production of shapes in small, medium and large series.
It is served by a fully computerized sand plant and a mechanized casting line.
– 1000 x 1000 brackets
– Very flexible
– Mechanized casting line
– Computerized land control (Green-Sand)
– Moulding machine with pestle head
Mechanical processing
– 1 numerically controlled bar feed lathe
– 1 numerically controlled vertical lathe
– Traditional machines for drilling, milling and turning
– CAM for programming
– Milling center for parts up to 4500 mm.
– 6-spindle milling center, 60 tools
Smelting department
The Fusorio Group has two rotary furnaces, one 10-ton and one 3-ton, and a 13-ton receiver furnace for a production capacity of 5 tons/h of gray and ductile iron.
SFR system for ductile iron with numerically controlled wire injection.
Cores
Wooden, resin, and metal core boxes are used to produce cores made of: – Betaset – Isoset – Shell Mold – Sand/Resin
Quality
During the deburring and sandblasting phase, according to the specifications agreed with the customer, we carry out the necessary checks and tests to ensure the pieces comply with the required standards.
Castings can be heat treated, machined, and painted in-house or through external partners as needed.